Revolutionizing Material Handling with Tubular Conveyor Belts

What is a Tubular Conveyor Belt?

Unlike traditional flat conveyor belts, a Tubular Conveyor Belt forms a completely enclosed, pipe-like structure around the transported material. This design offers superior protection against material spillage and external environmental factors. These belts are specifically designed to work with pipe conveyors, forming a closed system that can navigate complex routes and steep inclines.

Construction and Types:

Tubular Conveyor Belts are built with either a fabric core or a steel cord core as their backbone, providing exceptional strength and durability. This core is then covered with high-quality, abrasion-resistant rubber, ensuring longevity even under demanding conditions. They come in two main types:

1. Fabric Core Tubular Belts: Constructed with one or more layers of high-strength fabric.

2. Steel Cord Tubular Belts: Utilizing steel cords placed at specific intervals with transverse reinforcement for added strength.

Moreover, the design can incorporate elastic rubber or transverse rigid bodies between the core and cover layer to meet specific requirements.

Why Choose Tubular Conveyor Belts?

The advantages of Tubular Conveyor Belts are numerous:

• Environmental Protection: The enclosed design prevents material spillage, especially crucial for fine materials like powders or pastes. This minimizes dust pollution and makes them ideal for industries with strict environmental regulations.

• Flexible Routing: They can be designed to navigate complex routes with curves in vertical, horizontal, or even three-dimensional planes. This flexibility allows for optimized layouts, potentially shortening conveying routes and eliminating the need for transfer points. The conveyor can achieve angles of up to 35°.

• Weather Protection: The enclosed nature of the belt safeguards the conveyed material from rain, snow, and other external elements.

• Space Efficiency: The smaller cross-section compared to traditional belts saves valuable space.

• Reduced Noise: Operating within an enclosed system significantly reduces noise pollution.

• High Efficiency and Reliability: These belts are designed for minimal friction loss, resulting in higher energy efficiency. Their simple structure also contributes to lower failure rates and a longer lifespan. One notable feature is that the transverse rigidity significantly impacts its conveying capacity and lifespan. Through specific testing methods, the quality and values are determined. 

Addressing Common Concerns: A Quick Q&A

As a potential customer, you might have some questions. Here are a few common ones:

• Q: What materials are typically transported using Tubular Conveyor Belts?

• A: Coal, minerals, powders, chemical materials, and grains are commonly transported.

• Q: What are the typical steel pipe specifications used in the construction of some types of Tubular Conveyor Belts?

• A: Steel pipes with diameters of 50-215mm and wall thicknesses of 3-6mm are commonly used.

• Q: How do Tubular Conveyor Belts compare in cost to traditional conveyor belts?

• A: While the initial investment might be higher, the long-term benefits like reduced material loss, lower maintenance, and space savings often result in a lower total cost of ownership.

• Q: What is the maximum inclination angle for these belts?

• A: They can handle inclines up to 35°.

• Q: What's the main advantage of the closed-pipe design?

• A: It prevents material spillage and protects the environment.

Conclusion:

Tubular Conveyor Belts represent a significant advancement in material handling technology. Their ability to transport materials efficiently, safely, and in an environmentally friendly manner makes them a valuable asset in various industries. If you're looking for a reliable and sustainable solution for your bulk material handling needs, the Tubular Conveyor Belt is an excellent choice to consider.